How To Make Router Table Fence 2023

How To Make Router Table Fence

Router table fences are among the most convenient ways for joinery, creating decorative moldings. Further, you can use these tables for making doors, profile routings, and the list goes on. And for this reason, you need to have a perfect router table fence to work seamlessly that allows you a suitable environment for working. Further, these fences are used for simple, clean, and safe cuts on your router table. 

Now the question comes how to make router table fence? And for this reason, we bring you the most illustrated details that will allow you to have perfect building projects. Router tables are used to attain accuracy and precision while working with your router. You can enjoy a perfect dust collection, a perfect storage, convenience in operations. And not to forget, this table fence for the router gives you ease of operations. With this guide, you will be able to learn the most convenient methods for building an appropriate fence that is perfect for both professionals and DIY router table users. Now you can enjoy working on the homemade router table that allows you to work limitlessly.  

On the contrary, the fences that come with router tables are expensive. But when it comes to saving money, you can make your own by using a very small amount of money. These cheap Router Table Fence Designs will help you make an excellent fence for your router table. Let us start with the specifications that you are going to require in order to attain your goals. 

Specifications For Router Table Adjustable Fence

  • The fence on the router table was fastened to the router table using T-track profiles and T-bolts. 
  • A woodworker or DIYer will benefit from these profiles.
  • Two aluminum profiles were used on the fence, which you can easily adjust. 
  • You have to loosen the screws attached to the fence you are working on. 
  • Profiles like these are intensely versatile and can be used to construct fences of this type. 
  • Other materials like boards or aluminum profiles could also be used.

Benefits for the Router Table Fence

Here are some of the benefits of how to make router table fence. 

Interchangeable Fences

Changing the faces on the left and right is possible. You can trade left for right if you need a zero-clearance fence. You can have plenty of replacement faces ready since they are easy to make. By adding a shim to the outfeed fence, you can use your router table as a jointer.

Flexibility

You can easily switch between the fence faces no matter what height you choose, so you always have the right one available.

Safety

Making and using the guard are simple tasks.

Adjustability

Making a zero-clearance for adjustability, the tear-out-limiting fence is a sinch when the faces are adjusted to surround the bit.

Easy Clamping

The fence is clamped to the table via two simple clamps, so it’s easy to adjust. Additionally, you won’t have any trouble connecting feather boards to the fence. Furthermore, these fences vary from 28 to 34 inches wide can be used on router tables. The fence parts can be extended 4 inches by cutting them into 4-inch segments. Approximately 4 inches longer than your table.

Tools For Router Table Fence

The tool that you are going to require for making a fence is a table saw. Along with that, you are going to need a router table. Further, this router table comes with a carbide-tipped 1/4-in. These are straight bits that work perfectly for all your Diy Router Fence For Table Saw projects. Moreover, routing is a simple process that requires nothing special to simplify your work. In addition, you are going to need a straight board that is clamped to the table. 

Materials Required For Router Table Fence

The fence you are about to make uses a medium-density fiberboard. This fiberboard is commonly known as MDF. The features of MDF make it a dense, hard, and flat board for making all your DIY projects. Further, this is a unique fiberboard for ensuring seamless projects. Now coming to the size and the overall combined weight of the board. It comprises 100 pounds as per 4×8-ft, as a single sheet. For making a router table fence, you need to have a half sheet that suits your requirements. 

How To Make Router Table Fence Process 

Building the router table fence requires a process that we have elaborated for you in detail. All you have to do is read it. And with it, you will gain sufficient expertise in making a perfect router table fence for your projects. 

  • Prepare the MDF by rough-cutting it into 1-inch pieces. 
  • These need to be larger than the final dimensions.
  • A piece of 8″ should be ripped and crosscut. It should be 36″ wide. 
  • For the fence base 
  • For the sub-face of the fence.
  • This piece should be drilled with a 3-1/2-inch hole.
  • By cutting through the hole, remove the 4-in. sub-face and 3-1/2-in. Base.
  • Utilize your table saw to make different faces for the interchangeable faces.
  • Cut a 1/4-inch hole. 
  • Slot the guard into the surface.
  • The interchangeable faces should have slots to be able to slide over the guard.
  • 1/4-inch is the recommended thickness. 
  • A carriage bolt slot is molded into the surface.
  • Quarter-inch cuts should be made. 
  • The clamps should be slotted into the base. 
  • There is a 4 inches fences that should be slotted into 16 inches bases. 
  • To accommodate longer fences, the slots should be two inches long.
  • The sub-face should be screwed and glued to the base using 8 x 1-1/2 inch wood screws. 
  • Make sure the MDF is pre-drilled before going through with the screws to avoid splitting it.
  • Make sure the corner blocks are square by cutting them.
  • To attach the corner blocks to the fence, use screws and glue that measure 8 x 1-1/4. 
  • Avoid splitting the screws.
  • Make 1/4-inch-deep holes in 3/4-inch holes. 
  • For carriage bolt heads, use interchangeable faces.
  • Through the interchangeable faces, drill 1/4-in. 
  • Holes for the carriage bolts.
  • Make a 1/4-inch cut. 
  • On each interchangeable face, there is a chamfer for dust relief.
  • You can either use a table saw or a bandsaw to cut the polycarbonate guard to size.
  • Cut a 1-inch piece of cardboard. 
  • Apply a bandsaw or jigsaw’s radius to the guard’s corners. 
  • The radius should be drawn on the plastic with a felt-tip marker.
  • 1/4-inch-diameter bore. 
  • There are two 2-inch-deep holes in the fence sub-face for the guard pins.
  • The guard should be placed in its slot
  • The pinholes should be marked with a felt-tip marker.
  • Prepare the guard by drilling 1/4-inch holes. 
  • Polycarbonate requires a twist bit to drill the holes.
  • Make a 1/4-inch cut in the piece of wood. 
  • Dust collection shrouds should be made from plywood or hardboard.
  • The edge of the corners should not be beveled to match the corner blocks.
  • Caulk will be able to fix that later.
  • I drilled a 2-and-a-quarter-inch hole. 
  • A hole was drilled in the middle of the dust collection shroud.
  • The dust collection shroud should be glued and screwed to the corner blocks. 
  • The dust collection box should be sealed with silicone caulk where it does not fit perfectly around the fence.
  • You’re ready to route once you attach the faces to your fence, hook up the dust collector, and clamp the fence to your table.

Conclusion 

When you have a router table used to do your wooden projects, you need to have a fence for your router table. We have answered all the questions relating to how to make router table fence in this guide. By applying the guide, you will be able to ensure safe, reliabel, and quick access to the fencing for your router table. 

My name is Johnathan James, and I have a lifelong passion for woodworking. I hold a Bachelor of Science in Furniture Making and Architectural Woodworking, which has further reinforced my knowledge and skills in these fields. I have gained considerable experience in the woodworking industry through my employment with a woodworking company. As a result, I am well-versed in a diverse range of specialized equipment, including but not limited to wood routers, router table, table saws, track saws, and chainsaws.

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